urgent maintenance, dont know where wheel spacer goes

Welcome to the ZXRworld forum.

Moderator: Moderators

Post Reply
User avatar
banner001
Track day God
Track day God
Posts: 2597
Joined: Sat Sep 24, 2011 3:27 pm
My Bike: ZXR400 L4
Location: Nuneaton

urgent maintenance, dont know where wheel spacer goes

Post by banner001 »

as the title says, spent all day fixing bits of my bike, was removing the rear wheel and a spacer fell out, looks like a large-ish ~1-1.25" diameter washer.

it fell from the side with the castellated wheel axel nut on...but i dont know where it goes.

does it go axel nut - washer - adjustment block - swingarm...or does it go axel nut - adjustment block - swingarm - washer??

tried it the latter way and im sure it does not go, i actually deformed it trying to drive home the bikes axel, so im sure it doesnt go there...but i want to check.
UK ZXR400 L3 (1993) - Fully restored and on the roads, my green beast!
JPN ZXR250 A2 (1990) - Revs to 19,200rpm... 'nuff said :smt003
MrLuke
Posts: 91
Joined: Sun Jul 17, 2011 3:43 pm
My Bike: ZXR400 L3

Re: urgent maintenance, dont know where wheel spacer goes

Post by MrLuke »

If you're on about the thin washer instead of a thick spacer then on mine it goes behind the nut, in front of the adjuster
User avatar
banner001
Track day God
Track day God
Posts: 2597
Joined: Sat Sep 24, 2011 3:27 pm
My Bike: ZXR400 L4
Location: Nuneaton

Re: urgent maintenance, dont know where wheel spacer goes

Post by banner001 »

ok after looking at a few google pics, i think it goes as i put forst, axel nut-washer-adjustment block...still want confirmation please?

list of thing i did today:-
change 4 spark plugs for new ones
screw in a spark plug post properly into #1 HT lead
fit new crankcase breather hose
drain oil and replace with fresh oil
remove old oil filter and fit new one
remove front sprocket, rear sprocket and chain, replace all three
grease up rear axel and refit rear wheel
tension chain properly.

in 7.5 hours, 4 of those in the dark...not too bad.

two things though, 1st my front sprocket is slightly wobbly, i read somewhere that this is ok, its not really bad, but its not locked on tight which is what i would imagine it to be? and 2nd my gear level dropped down slightly (about 1/8 turn) so i need to figure out how to pull this back up...its ok, but it feels weird being so low down.

the bike feels like a new machine now, i can even hear a whine off the new chain and sprockets (i assume this is normal?), it feels to pull better, and the chain no longer slaps about everywhere! i would have given it abit more of a thrashing, but its -2C here and the roads were already fairly icy so i didnt wanna push it. plus i have never broken and rivited a chain before so i do need to check that ive done it right at some point, ill give it a high rpm blast maybe tomorrow, get it to stretch a little, then adjust it again.
UK ZXR400 L3 (1993) - Fully restored and on the roads, my green beast!
JPN ZXR250 A2 (1990) - Revs to 19,200rpm... 'nuff said :smt003
User avatar
banner001
Track day God
Track day God
Posts: 2597
Joined: Sat Sep 24, 2011 3:27 pm
My Bike: ZXR400 L4
Location: Nuneaton

Re: urgent maintenance, dont know where wheel spacer goes

Post by banner001 »

MrLuke wrote:If you're on about the thin washer instead of a thick spacer then on mine it goes behind the nut, in front of the adjuster
yeah thats the one, it is a washer really, yeah thats a load off my mind, i know what wheels can be like if they are not 'spacered' correctly!
UK ZXR400 L3 (1993) - Fully restored and on the roads, my green beast!
JPN ZXR250 A2 (1990) - Revs to 19,200rpm... 'nuff said :smt003
User avatar
RedexRobB
Site Admin
Site Admin
Posts: 7211
Joined: Fri Aug 30, 2002 7:37 pm
My Bike: ZXR400L3
Location: Ipswich, Suffolk

Re: urgent maintenance, dont know where wheel spacer goes

Post by RedexRobB »

You can always check the microfiches on the main website

http://www.zxrworld.co.uk/zxr400/micro.html
User avatar
banner001
Track day God
Track day God
Posts: 2597
Joined: Sat Sep 24, 2011 3:27 pm
My Bike: ZXR400 L4
Location: Nuneaton

Re: urgent maintenance, dont know where wheel spacer goes

Post by banner001 »

yeah i did that, but as the microfich doesnt show the adjustment block, or the swigarm, its not that much use for a problem like mine.
UK ZXR400 L3 (1993) - Fully restored and on the roads, my green beast!
JPN ZXR250 A2 (1990) - Revs to 19,200rpm... 'nuff said :smt003
Post Reply