I sorted my clutch issue out was down to my side stand switch being disconnected, learnt that one wont do it again lol
Been out on it a few times now and noticed on my gear lever where it bolts onto the splined shaft that there is back and forth movement ( as though im trying to take it off) with the bolt fully tightend.
It just doesent look right surely it should sit nice and tight and not move ?
play on gear splined shaft
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TheG
- Posts: 77
- Joined: Fri Sep 30, 2011 9:02 pm
- My Bike: currently cbr125
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beermaker
- zxr400 oc member

- Posts: 130
- Joined: Sun Jun 13, 2010 8:43 pm
- My Bike: Kawasaki ZXR400H2
- Location: Yarm, North East
Re: play on gear splined shaft
I had a similar issue on my GS500 and just lived with it as the bolt went through a groove so I knew it wouldn't come off. Off the top of my head, you could try using a small flat file to open the gap up on the gear lever so that it nips up tighter onto the shaft. Otherwise you may want to get a new lever. Have to give the caveat that this is only off the top of my head though, I'll have a look at my bike later to see if I can add anything to this!
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TheG
- Posts: 77
- Joined: Fri Sep 30, 2011 9:02 pm
- My Bike: currently cbr125
Re: play on gear splined shaft
alrite thanks, just wondering if i changed the gear lever postion it may go on better ?
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petchickens
- Posts: 109
- Joined: Tue Jul 31, 2012 6:55 pm
- My Bike: 1994 zx4r
- Location: usually the dog house
Re: play on gear splined shaft
got aftermarket levers on my other bike and i have the same thing makes me wonder if its ready too snap even though there the right levers (got um imported at the cost of £80 and there shite) just carry the other lever in the rear seat like i do 
"good" is a matter of opinion...its a 90's bike...styling is purely up to you, but its a nice bike, dont make it look like some wannabe-toad-looking-need-for-speed-ricer-pile-of-crap...
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TheG
- Posts: 77
- Joined: Fri Sep 30, 2011 9:02 pm
- My Bike: currently cbr125
Re: play on gear splined shaft
do you mean aftermarket rearsets with different gear and rear brake levers ?
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petchickens
- Posts: 109
- Joined: Tue Jul 31, 2012 6:55 pm
- My Bike: 1994 zx4r
- Location: usually the dog house
Re: play on gear splined shaft
not too sure bud i can adjust them etc ill take a photo later
"good" is a matter of opinion...its a 90's bike...styling is purely up to you, but its a nice bike, dont make it look like some wannabe-toad-looking-need-for-speed-ricer-pile-of-crap...