Page 3 of 4

Re: My First Kwack build - To do List

Posted: Thu Feb 26, 2015 8:08 pm
by Plonk
Old oil had collected at the bottom, no metal bits or anything untoward in the filter or sump bottom.
gear selectorL.jpg
gearboxz.jpg
Not too shabby for a bike 25 years old!

Re: My First Kwack build - To do List

Posted: Thu Feb 26, 2015 8:13 pm
by Plonk
So, ever wondered how much grease is in your fresh out of the packet bearings???
open bearingw.jpg
and why they don't last too long. Top tip is to prize off the rubber seal with a stanley blade and pack with marine grease (lithium based)
greased bearings.jpg
I got 25 years or crap off the bolts and the dreaded Kwak red threadlock. But in the past my wire brushed bolts have gone rusty due to being a bit enthusiastic on the bench grinder! Another top tip is to put the bolts into card and clear lacquer them...Hey Presto! :excited
lacquered bolts.jpg

Re: My First Kwack build - To do List

Posted: Thu Feb 26, 2015 8:19 pm
by Plonk
All of these little bits mean that the wheels are finished....Yay!
finished front wheelv.jpg
finished rear wheel.jpg
Although I may have to admit defeat with the Rear shock adjuster. The selector knob had to be drilled off and the screw is not for turning, hmm.....
shock adjuster clean.jpg
Still on the to do list:
Strip, prime and paint all the ancillary bits, pegs, hangers, brackets, clamps etc.
Grease swingarm and bearings and fit steering bearings.
Get the engine sorted and put into its frame
Finally polish the frame, keep putting this off, so I can start with the big stuff and get a rolling chassis.

Think that will do for now. Any hints tips or comments, please add :smt006

My First Kwack build - To do List

Posted: Thu Feb 26, 2015 10:57 pm
by JamieNeve
Those wheels are looking great!

Re: My First Kwack build - To do List

Posted: Tue Mar 10, 2015 2:02 pm
by Plonk
Mostly I have spent the week wire brushing crap off rusty parts and priming. So many bits, next time, powdercoat!
primed bits.jpg
Shock now fettled
naked shock.jpg
and complete!
complete shocks.jpg
Engine is back, painting that too seeing as it is out. Frame needs one last polish to be spot on, then time to put it back together. Considering powdercoating the sub frame as I really cant be arsed with all the faff!

Re: My First Kwack build - To do List

Posted: Tue Mar 10, 2015 2:07 pm
by Plonk
Guess what, more bits to prime, off the engine this time.
engine bits.jpg

Re: My First Kwack build - To do List

Posted: Wed Mar 18, 2015 12:12 pm
by Plonk
Painting is nearly done, my efforts this week include,
cleaned engine.jpg
wire brushed and cleaned

Hammerite smooth black for the casing covers, great finish.
painted covers.jpg
all the other bits! Spot the odd one out, bonus points if you can name the bike lol
painted bits.jpg

Re: My First Kwack build - To do List

Posted: Wed Mar 18, 2015 12:20 pm
by Plonk
And now the engine..... :excited
painted engine.jpg
Knackered bearing out of the swingarm (remember the circlip next time before twatting it wit a hammer and drift!) and put back together...
rear suspension.jpg
and where we are up to now
frame swingarm and shock.jpg
waiting on engine casing gaskets and then we can start building properly. Think a full paint job will have to be sorted, new fairings off fleabay for £20, get in!

Re: My First Kwack build - To do List

Posted: Sun Mar 22, 2015 8:06 pm
by Dominik
Looks great!
Which colour have you used for the engine?

Re: My First Kwack build - To do List

Posted: Sun Mar 22, 2015 9:41 pm
by Plonk
I used hammerite smooth rattle can from Halfrauds for a tenner, silver for the engine, black for the casings. Astonished at the results, really good to be honest. Tip from and old engineer who does rebores, cranks, etc.

Re: My First Kwack build - To do List

Posted: Sat Apr 04, 2015 3:50 pm
by Plonk
Work and money have got in the way last few weeks. Finally have the engine in,
engine in frame.jpg
As of yesterday,
half done bike.jpg
and onto the rest of the bits!

Re: My First Kwack build - To do List

Posted: Sat Apr 04, 2015 3:59 pm
by Plonk
Rear lamp next,
old rear lamp.jpg
Seized and knackered! Bit of fibreglassing...
repaired rear lamp.jpg
All sprayed and on the bike, pics to follow. Braided hoses to be ordered next week, give the wiring loom a going over, find out why it isn't firing on number 3 and fill it with new fluids, plugs, filters etc! :roll:

Re: My First Kwack build - To do List

Posted: Mon Apr 06, 2015 9:26 am
by Top-shaggy
Looks like it's coming on a treat. Great pictures, please keep us updated :)

Re: My First Kwack build - To do List

Posted: Thu Apr 09, 2015 11:26 am
by Leey
As above looks like this project is coming on great :smt001

My First Kwack build - To do List

Posted: Tue Apr 14, 2015 10:24 pm
by JamieNeve
That rolling chassis with engine looks beautiful... Keep us updated!!