Project GSXR400, on here cos 400GreyBike is rubbish

Here's a chance to show off your zxr400, so get them digital cameras out and show us some piccies.Rebuilding your bike or modding it then let everyone in on it.

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arkell
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Re: Project GSXR400, on here cos 400GreyBike is rubbish

Post by arkell »

If you need any advise, http://www.gsxr400.com/ is really good.

If you need any parts, I may be breaking mine.
thanks i'll have to check it out :smt001
If you are going to break yours let me know, theres a few bits i could use :smt003
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Re: Project GSXR400, on here cos 400GreyBike is rubbish

Post by Brett »

I'll get back to you as soon as I'm sure.
Action is the antidote to despair.
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arkell
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Re: Project GSXR400, on here cos 400GreyBike is rubbish

Post by arkell »

Sooo back from uni now so screw revision for exams in april im gna do the bike :smt003

Have got quite a lot done in the last day! Will post photos tomorrow as its dark in the garage at this time.

Rims painted white, getting tyres on tomorrow
Left and Right engine casings were scratched so now painted in high temp black paint

Entire wiring loom back in, new battery hooked up, couldnt work out why nothing was working......DUH!.....Got to turn the key obviously! Lights on an working, dash lights on, and wheni press the starter it turns over :excited at least i know ive wired it all up correctly!

Tomorrow the wheels are going on, new set of carbs going on and cooling system radiator etc, then were gonna see if we can get it to run!

Photos tomorrow :smt002
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arkell
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Re: Project GSXR400, on here cos 400GreyBike is rubbish

Post by arkell »

sooo rubber on rims and balanced today. That rear wheel on the gsxr is an absolute bitch to get back on! Took me about an hour of swearing before i managed with the help of my old man :smt001

Image

but it's on now and looks good i think. Pads removed and cleaned and then whacked the brakes back on too.

Starting to come together now, just need to rig the carbs up correctly which is what i'll be doing tomorrow :smt017

Image

Got a 'yoshimura' exhaust heat proof sticker to go on my carbon can too (despite the fact its not a yoshimura can shhhhh! :smt003)
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masterofinsanity
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Re: Project GSXR400, on here cos 400GreyBike is rubbish

Post by masterofinsanity »

looking nice mate, can't go wrong with white wheels!!
Don't forget people there is more to the zxr400 than this forum... check out www.zxrworld.co.uk also.
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arkell
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Re: Project GSXR400, on here cos 400GreyBike is rubbish

Post by arkell »

CARRRRRBBBBBSSSS!!! FFFFUUUUUCCCKKKKKKK!!!!!!!!! :smt013 :smt013 :smt013 :smt013 :smt013 :smt013
lewisdale
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Re: Project GSXR400, on here cos 400GreyBike is rubbish

Post by lewisdale »

not got them done yet mate?
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arkell
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Re: Project GSXR400, on here cos 400GreyBike is rubbish

Post by arkell »

no, it wont run above about 2k atm, carbs are spotlessly clean and have had all o-rings replaced, float valves right height, pretty sure theres no fuelling issues, AAAAAAAAHHHHHHHHH this is doin my head in what have i missed!??
lewisdale
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Re: Project GSXR400, on here cos 400GreyBike is rubbish

Post by lewisdale »

did you redo the float heights?
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Re: Project GSXR400, on here cos 400GreyBike is rubbish

Post by arkell »

yeah, took ages as well and laborious!
lewisdale
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Re: Project GSXR400, on here cos 400GreyBike is rubbish

Post by lewisdale »

lol so isit running ok now?
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arkell
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Re: Project GSXR400, on here cos 400GreyBike is rubbish

Post by arkell »

no no real difference, im gna have a crack at it again tomorrow, try them a bit lower

the rubber manifold conecting carbs to engine looks pretty well worn so that could be the preoblem, letting in excess air maybe?
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Re: Project GSXR400, on here cos 400GreyBike is rubbish

Post by lewisdale »

could be but i doubt it, did you make sure the float wanst putting pressure on the float needle when u measured the heights?
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Re: Project GSXR400, on here cos 400GreyBike is rubbish

Post by lewisdale »

another thing to try is disconnect the fuel pipe from the carbs and turn the engine over and see if its pumping ok
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arkell
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Re: Project GSXR400, on here cos 400GreyBike is rubbish

Post by arkell »

yeah, but was using a mickey mouse little ruler so prob not the most accurate tool, will whip out some Vernier calipers tomorrow
another thing to try is disconnect the fuel pipe from the carbs and turn the engine over and see if its pumping ok
gsxr400's are simply gravity fed, with a vacuum being created when it senses the engine is on, pretty simple fueling so dont think tahts an issue
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