Here's a chance to show off your zxr400, so get them digital cameras out and show us some piccies.Rebuilding your bike or modding it then let everyone in on it.
So you're going to have to make a template then the real item. you could make the template by putting something over the original mudguard - say papier mache. Then use the INSIDE of this template to put your carbon fibre in. Then the finished item is back to original size.
ZXR400 L4, purple / black / pink
Hel braided hoses
Pirelli Diablos
Ohlins steering damper
A16 carbon fibre exhaust can
Nitron Sport shock
yes I'm going straight over the original mudguard and will only make it marginly bigger not enough to worry about there a no clearance issues only where it bolts on might be a problem as that was tight fit to begin with.
to expensive to do it the other way and time cosuming as you have to make a mould and then lay up multiples layers of carbon and fibreglass to get the same effect but with the price of carbon I dont think so.