valves

There seems to be more and more members appearing that are racing the ZXR400 so i've created a special section just for you to show off results, discuss meets etc etc.

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kermit the frog
Posts: 142
Joined: Wed Mar 19, 2008 8:00 pm
My Bike: zxr400 L9

valves

Post by kermit the frog »

morning guys, do you racers recommend check/adjusting valve clearances at 21000 miles if it hasnt been done yet??? also i havnt had the engine apart yet but i cant find the buckets and shims on a diagram of the valves????????????????????? cheers. merry xmas.
never give up!
cargo
zxr400 oc member
zxr400 oc member
Posts: 3342
Joined: Sat Jan 08, 2005 10:33 am
My Bike: tomos moped
Location: Carrickfergus Northern Ireland

Re: valves

Post by cargo »

kermit the frog wrote: i cant find the buckets and shims on a diagram of the valves????????????????????? cheers. merry xmas.

:smt003 :smt003 :smt003 :smt003 :smt003 :smt003

Thats because there aren't any

ZXR400s have rockers that operate the valves.
And yes you need to have checked the clearances......................
kermit the frog
Posts: 142
Joined: Wed Mar 19, 2008 8:00 pm
My Bike: zxr400 L9

Re: valves

Post by kermit the frog »

haha. so i guess from previoes experiance you just adjust with a screwdriver.
never give up!
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RedexRobB
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Posts: 7212
Joined: Fri Aug 30, 2002 7:37 pm
My Bike: ZXR400L3
Location: Ipswich, Suffolk

Re: valves

Post by RedexRobB »

nope, no screwdriver and locknut, you need to adjust the shims. Its a case of measuring the clearance, then the shim, and then working out how much larger or smaller the new shim has to be. Some can be set by swapping shims from the other valves.
jamkwak
Posts: 26
Joined: Wed Aug 06, 2008 12:16 pm
My Bike: ZXR400L EX WORKS KAWASAKI
Location: BELFAST

Re: valves

Post by jamkwak »

Measure the gap between the shim and rocker face..the clearance sizes are in the manual, I think it's 15 for inlet and 20 for exhaust...
You can slide the rocker to one side and lift out the shims with a small magnet, be extremely careful not to lose one down an oil channel or get it stuck behind a spring..
The sizes are normally marked on the shim or you can measure with a micrometer or calipers
i.e 2.85mm,2.9mm,2.95mm,3.0mm etc
They can be quite pricey.. Kawasaki about £6 each or Wemoto £3.50 each
kermit the frog
Posts: 142
Joined: Wed Mar 19, 2008 8:00 pm
My Bike: zxr400 L9

Re: valves

Post by kermit the frog »

cheers guys, all done and they didnt need adjusting. luckily. lol


neway im derestricted now so il be rackin up the miles as of tomorrow. :tease
never give up!
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