I had a silly off few weeks back and changed the gear pedal assembly, could it be related to that, i checked the linkage it seems fine...? or is it clutchy problems? help please... Im in greater manchester if anyone wants to give a hand
Gear change issues
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olionel
- Posts: 40
- Joined: Sat Apr 21, 2007 6:51 pm
- My Bike: 98' ZXR400
- Location: Manchester
Gear change issues
Ive been using the bike nearly everyday since owning it (about 2 months) and having some gear change issues at the mo, the troubles started 2 -3 days ago with it refusing to go in to neutral, it would sometimes but not all the time, so I had to bear the handcrap, and today it stopped engaging 2nd (well getting stuck in 1st rather) it does shift sometimes but not all the time, then its not too bad from 2nd up to 3rd and up, need to constantly keep trying, and its not very smooth when it changes. Ive found out it doesnt want to go in to neutral when the engine is running, but it will if I turn the ignition off... weird...
I had a silly off few weeks back and changed the gear pedal assembly, could it be related to that, i checked the linkage it seems fine...? or is it clutchy problems? help please... Im in greater manchester if anyone wants to give a hand
I had a silly off few weeks back and changed the gear pedal assembly, could it be related to that, i checked the linkage it seems fine...? or is it clutchy problems? help please... Im in greater manchester if anyone wants to give a hand
Thanks!
Oli
Oli
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Northern ANdy
- zxr400 oc member

- Posts: 584
- Joined: Tue Feb 06, 2007 7:48 pm
- My Bike: Unique ZXR400
- Location: Little Sutton Cheshire
Re: Gear change issues
mine did that 3 weeks after I got it. Then I bought a new engine. Kwaks are notorious for 2nd gear
Andy


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olionel
- Posts: 40
- Joined: Sat Apr 21, 2007 6:51 pm
- My Bike: 98' ZXR400
- Location: Manchester
Re: Gear change issues
well my engine's 9 years old but only done 4000miles so I aint changing my engine for that... theres gotta be another solution
Thanks!
Oli
Oli
- RedexRobB
- Site Admin

- Posts: 7212
- Joined: Fri Aug 30, 2002 7:37 pm
- My Bike: ZXR400L3
- Location: Ipswich, Suffolk
Re: Gear change issues
Theres some bearings that allow you to get into neutral from first, i think they act on a centrifuge, so when the engine speed is low you can get into neutral, when engine speed is fast it allows you to change into second. They have been known to get stuck.
I take it your clutch is adjusted properly and isnt dragging even when its fully in?
I take it your clutch is adjusted properly and isnt dragging even when its fully in?
-
superman
- Full Licence rider

- Posts: 1372
- Joined: Fri Feb 16, 2007 10:36 am
- Location: Wolverhampton
Re: Gear change issues
one way to test that........ set off start slowly and keep your pressure on the underside of the peg as if your changing gear if its anythin to do with the clutch it will change on its own at a certain point so in other words change gear without using the clutch. 
Remember speed kills, so does smoking, drinking, drugs, fast food and many more good things
- masterofinsanity
- Site Admin

- Posts: 8111
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- My Bike: Aprilia Tuono Fighter
- Location: England
- Contact:
Re: Gear change issues
just check the adjusting rod and have a play first see if it makes any difference?
Don't forget people there is more to the zxr400 than this forum... check out www.zxrworld.co.uk also.
- RedexRobB
- Site Admin

- Posts: 7212
- Joined: Fri Aug 30, 2002 7:37 pm
- My Bike: ZXR400L3
- Location: Ipswich, Suffolk
Re: Gear change issues
Just had another thought, you do have enough oil in it dont you? I used to find on my XJR400 that i new it was getting low on oil (cos it burned it ike f***) when the gear change got a bit notchy and horrible.
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rene
- zxr400 oc member

- Posts: 1918
- Joined: Fri Feb 23, 2007 10:34 am
- My Bike: kwack ZXR750L1
- Location: Northampton
Re: Gear change issues
id start with checking the linkage (the rod from the gear select to the gear box) check that its not overly lose, or tight
ZXR750 L1
tail tidy, polished bits, custom paint job, k&n, dynojet, Full akropovik, down geared, GSXR calipers, hel brake lines front and rear & clutch line, maxtron resprung froks 120BHP
BikePics page-
http://www.bikepics.com/members/zxr400rene/
tail tidy, polished bits, custom paint job, k&n, dynojet, Full akropovik, down geared, GSXR calipers, hel brake lines front and rear & clutch line, maxtron resprung froks 120BHP
BikePics page-
http://www.bikepics.com/members/zxr400rene/
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olionel
- Posts: 40
- Joined: Sat Apr 21, 2007 6:51 pm
- My Bike: 98' ZXR400
- Location: Manchester
Re: Gear change issues
exactly what I was gona ask now, but youve just replied, as I had to reconnect that to the new assembly and wondering have I got it wrong somehow. Is there a set length or a correct method of fixing it?rene wrote:id start with checking the linkage (the rod from the gear select to the gear box) check that its not overly lose, or tight
Thanks!
Oli
Oli
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rene
- zxr400 oc member

- Posts: 1918
- Joined: Fri Feb 23, 2007 10:34 am
- My Bike: kwack ZXR750L1
- Location: Northampton
Re: Gear change issues
i've never really had to play with my ones but you should about about 1cm of play on the leaver eaither way any more and it'll be to lose thus not truning the selector enouth
ZXR750 L1
tail tidy, polished bits, custom paint job, k&n, dynojet, Full akropovik, down geared, GSXR calipers, hel brake lines front and rear & clutch line, maxtron resprung froks 120BHP
BikePics page-
http://www.bikepics.com/members/zxr400rene/
tail tidy, polished bits, custom paint job, k&n, dynojet, Full akropovik, down geared, GSXR calipers, hel brake lines front and rear & clutch line, maxtron resprung froks 120BHP
BikePics page-
http://www.bikepics.com/members/zxr400rene/
