L8 ZXR400 Carburetor and Running Issues

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Andy_113
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Joined: Thu May 24, 2012 5:51 pm
My Bike: ZX6R

L8 ZXR400 Carburetor and Running Issues

Post by Andy_113 »

Hi all,

I noticed a while back that my ZXR seemed to have some flat spots when opening the throttle. I further noticed that it was doing around 140 miles to a tank. Is this normal?

Recently it's been cutting out at traffic lights and any time iIgenerally come to a stop and pull the clutch in. Other symptoms have been that if I revved the engine it would happily rev as high as I wanted it to then, when releasing the throttle it would hover at 4 or 3 K then slowly get down to where it should idle, then it cuts out.

So here is what I have done:
1) Replaced Spark Plugs (Previous plugs were indented where the sparks meet the center)
2) Replaced Air Filter (Previous one was filthy with grease, oil and general toad)
3) I've taken off the carburetors and cleaned them all out with Wynns carburetor cleaner. This involved all the linkages for the throttle and choke. Cleaned all the float bowls and checked the diaphragms (all seem ok) They weren't particularly filthy but there was some crud.
4) Refitted the carburetors and screwed in the pilot screws fully. Played around for a few hours and I think I have the right settings now at 3 turns out. Engine starts far better, choke operates better and it does tend to idle well at 15000 - 17000 RPM when the engines warm.
5) Took it out for a spin but it still tends to cut out when it should idle. However it doesn't seem to hang at 3 - 4K when releasing the throttle anymore.

So now I have come to balance the carburetors. I warmed her up, fitted the gauges and they tend to oscilate quite a lot when at idle. However, when revving the bike the needles on all the gauges are reading between the area shown on the picture below:

Image

This reads:
"Late valve timing or leak at intake manifold or heat riser"

So, I did spray some carburetor cleaner on the intakes previously and nothing happened. However I will try this again.

What the hell is a heat riser?
How can I change the valve timing?

What are your opinions please guys, the more the better.

Many thanks in advance for you replies.

Andy.
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banner001
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Joined: Sat Sep 24, 2011 3:27 pm
My Bike: ZXR400 L4
Location: Nuneaton

Re: L8 ZXR400 Carburetor and Running Issues

Post by banner001 »

have you correctly fitted the dampners for the gauges? if not they will tend to oscillate a bit.

you should get the bike to a fast idle (around 2k rpm) and do the dampening adjustments then, from memory my bike was pulling somewhere in the region of 12-14 cmHg (i think, ill check the gauge later) of vacuum at fast idle, go back and check yours at 2k rpm.

also, spraying a bit of carb cleaner wont really clean the carbs, they need to be fully disassembled and sonically cleaned, not that im advertising, but check my sig...
UK ZXR400 L3 (1993) - Fully restored and on the roads, my green beast!
JPN ZXR250 A2 (1990) - Revs to 19,200rpm... 'nuff said :smt003
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RedexRobB
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Joined: Fri Aug 30, 2002 7:37 pm
My Bike: ZXR400L3
Location: Ipswich, Suffolk

Re: L8 ZXR400 Carburetor and Running Issues

Post by RedexRobB »

Read my balancing guide on the main site. It doesnt matter what the gauges read as long as they are the same!
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AlexanderFodor
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Joined: Sat Jun 23, 2012 8:31 pm
My Bike: zxr400
Location: Chingford, North London
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Re: L8 ZXR400 Carburetor and Running Issues

Post by AlexanderFodor »

Did my balancing recently with the same kit worked very well, don't worry what the gauges read (think they're just a bit of Chinese humour! ) . Sounds like the bike's a little lean. Do you have throttle lag? (ie. A noticable pause when you yank open the throttle) Maybe raise the needles if you fancy, if it's not right your bike will run awfully when hot. What exhaust are you packing? Aside from that sounds like your throttle cable's got kink in it mine used to the same. Alex the zed
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